Industrial Advisory Services · Founded 2018

Process engineering, operations and occupational health and safetyfor the phosphate and fertilizer sector.

Industrial Advisory Services is an independent consultancy company for the phosphate and fertilizer sector, from feasibility studies and early design review to production performance optimisation and HSE management system implementation. It also supports owners and engineering companies in designing and implementing digitalisation, including digital twin.

Founded in 2018 by Nabil Ramadane, an industry veteran with experience since 1989, the consultancy company serves both plant owners and engineering firms.

Founded2018, Casablanca
Industry experienceSince 1989
ReferencesOCP · Ma’aden · Worley
Working languagesEnglish · French · Arabic

Expertise

Four areas of expertise.

Process engineering, operations, occupational health and safety, and digital transformation.

01

Process engineering

Sulphur melting, sulphuric acid production, phosphoric acid production, and granulation — spanning early-phase studies, detailed design, construction, commissioning, ramp-up to full capacity and plant performance testing.

Typical deliverables

  • Feasibility & trade-off studies
  • Design reviews and evaluation reports
  • CAPEX saving ideas proposal and economic assessment
  • Start-up and performance testing reports
  • Support for project management and PMC
02

Operations

Provision of advisory and operational support to phosphate and fertilizer companies in strategic planning, budgeting, technical performance enhancement (production volumes, operational efficiency), quality assurance, and cost optimisation, alongside the implementation of integrated management systems, including ISO 9001, ISO 14001, ISO 45001, and ISO 50001.

Typical deliverables

  • Strategic roadmap and annual budgeting frameworks
  • Plant performance diagnosis, troubleshooting and detailed action plans to improve the performance
  • Debottlenecking Plan, revamp definition and scope development
  • Overall Equipment Effectiveness (OEE) Dashboard
  • Waste reduction guide
  • Energy Baseline & Performance Indicators
  • EHS Risk Register
  • Quality, Environment, H&S, Energy dashboards and improvement action plans
  • System-Wide Management Indicators and action plans
03

Occupational health & safety

Provision of comprehensive Health, Safety, and Environment (HSE) advisory and support services for operational chemical complexes and capital projects under execution, with core competencies in design safety reviews and occupational health and safety management.

Typical deliverables

  • HAZOP Study Report
  • LOPA / SIL Determination Report
  • Pre-Startup Safety Review (PSSR) Verification Dossier
  • OHS Management System Manual & Policy Statement
  • Project / Site HSE Management Plan & Risk Register
  • Contractor Safety Management Framework & Bridging Documents
  • Operational control tools managing high-risk activities (hot work, confined space, working at height, LOTO, etc.)
  • Emergency Response Plans (ERP)
  • OHS Audit & Inspection Reports
04

Digital transformation

Provision of advisory and implementation support to owners and engineering companies in the digitalisation of phosphate and fertilizer assets, covering digital twin, data-driven simulation, AI integration, and advanced and smart control, on operating plants and on units still under design.

Typical deliverables

  • Digitalisation Roadmap & Use-Case Prioritisation
  • Digital Twin Specification & Implementation Support
  • Data-Driven Simulation Models & Validation Reports
  • Advanced and Smart Control Strategy Definition
  • AI Integration Scope & Supplier Evaluation
  • Instrumentation, Data Quality & Historian Readiness Review

References

Recent projects
delivered.

SP2M Program

OCP · MoroccoEngaged through JESA

  • 1.5 Mt P₂O₅/y
  • 4.2 Mt TSP/y
  • Multisites
  1. SME & deputy program engineering manager

    Basic and detail engineering across mining and beneficiation at Benguerir and Louta, the M'zinda chemical complex, the SPH coastal storage platform and the new Safi port.

  2. Engineering manager, feasibility

    Feasibility and conceptual study covering phosphate mining and beneficiation in the Gantour area, an integrated chemical complex, and granulation and import/export facilities at Safi.

Phosphate 3 Program

Ma'aden · Saudi ArabiaEngaged through JESA

  • 0.5 Mt P₂O₅/y
  • 2 × 1 Mt/y DAP eq.
  • Multisites
  1. Overall subject-matter expert, design phase

    Design-stage expertise across beneficiation, sulphuric acid, power, phosphoric acid and utilities, and fertilizer granulation.

  2. Phosphoric acid subject-matter expert, define phase

    Bankable feasibility study covering process configuration, capacity definition, utilities and the master plan across the two sites.

Operations1989TodayProgram engineering

The founder

Nabil Ramadane

Managing Director, Industrial Advisory Services

Nabil Ramadane founded the consultancy company in 2018, after twenty-eight years with OCP as production manager, project manager and group director. He qualified as a process engineer at the Mohammadia School of Engineering in Rabat in 1989, and spent eighteen years in operations before serving as performance control group director and HSE group director. Since 2018, he has been supporting engineering firms with their projects through IAS.

  • Process engineer, EMI Rabat 1989
  • PMP certified, PMI 2016 · GRI certified 2017
  • Executive MBA, HEC Paris · management program, MIT
  • Based in Casablanca · working worldwide

Enquiries

Describe the project.

A short discussion is normally enough to establish whether the question falls within the consultancy company’s scope. Enquiries are read and answered by the Managing Director.